6,000 BPH on 500 ml — 250 ml to 1.5 L PET
Bottle filling plants
Preform in. Packed water out.
This is a complete automatic pure-water filling line: bottle blowing plus water treatment plus filling and packing. Rated 6,000 bottles per hour on 500 ml PET (PCO 28 neck). Same hall runs 250 ml to 1.5 L with change-over parts. Six people. About 600 m². About 250 kVA.
Water is cleaned to packed-water duty before it meets the bottle. Bottles are blown from preforms, then rinsed, filled and capped on one machine. After that: light check, date code, dry, sleeve, shrink pack. Square bottles need a separator; extra sizes need extra change parts.
- Capacity
- 6,000 BPH on 500 ml — 250 ml to 1.5 L PET
- Lead time
- About 120 days after deposit
- Power
- About 250 kVA installed · 6 people on the line · ~600 m² hall
Simple working
Simple working.
Preform blown → water treated → rinse, fill, cap → check, code, dry, label, pack.
01
Blow the bottle
Preforms load automatically. The 4-cavity blow moulder heats them and blows 500 ml bottles at 6,000 per hour. High-pressure air, dryer, filters, tank and chiller sit with the blower. Moulds for 250 ml and 1.5 L are offered with the line.
02
Treat the water
Raw water is pumped through silica sand (solids), active carbon (taste, colour, metals), a sodium-ion softener, a precision filter, then first-stage RO. UV and ozone sterilise. Finished water sits in a stainless tank and is pumped to the filler. Treatment duty about 4,000 litres per hour.
03
Rinse, fill, cap
Empty bottles fly on an air conveyor into the 16-16-5 monoblock: 16 rinsers, 16 fillers, 5 cappers. Caps come up on the elevator. One machine washes, fills still water and closes. About 6,000 bottles per hour on 500 ml.
04
Check and code
A light checker on the conveyor lets the operator see foreign matter. A CO₂ laser prints the date and batch on the bottle.
05
Dry and label
A blow dryer takes water off the outside so the sleeve sticks. The sleeve labeller cuts and drops a PVC/PET sleeve; a steam tunnel shrinks it on. Rotary BOPP hot-glue labelling is optional.
06
Pack
The PE film shrink packer groups bottles and shrinks a pack — about 12 bags a minute. Manual palletising unless the client asks for a palletiser. The hall is then packed water, ready to load.
- Speed
- 6,000 BPH on 500 ml
- Bottles
- PET · 250 ml to 1.5 L · PCO 28
- Water plant
- 4,000 L/h · sand–RO–UV–ozone
- Filler
- 16 rinse · 16 fill · 5 cap
- Hall
- About 600 m² · 6 people · 250 kVA
- Lead time
- About 120 days after deposit
Process
- 01Blow PET bottles from preforms — 4-cavity, 6,000 BPH
- 02Treat water: sand, carbon, softener, filter, RO, UV, ozone
- 03Rinse, fill and cap on one 16-16-5 monoblock
- 04Light check, laser date code, blow-dry
- 05Sleeve label and PE shrink pack
Equipment
- 4-cavity automatic blow moulder + HP air and chiller
- Water treatment 4,000 L/h — sand, carbon, softener, RO, UV, ozone
- Rinser-filler-capper CGF 16-16-5 with cap elevator
- Light checker and CO₂ laser coder
- Blow dryer
- Automatic sleeve labeller with steam shrink
- PE film shrink packer
- Air and flat conveyors
Standards
- IS 14543 packed water
- HACCP / FSSAI
- EHEDG-aligned hygiene
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